Wireless Blasting in Underground Mines
We all know that the entire Mining Industry is moving rapidly towards an automated future systems and it is constantly changing & challenging field for the upcoming future targets too be achieved with safety in the highest priority.
Although, Traditional practice of using wired detonators in underground mining has a limited distance of initiation from the blasting face and draw points in sublevel cave mines, which can be replaced with precise, accurate and reliable system developed by the Orica Group.
Working:-
The system is similar to the signalling of nuclear submarines even while they were hundreds of metres below the ocean.This technology uses low frequency magnetic induction waves to communicate. The signals are generated by a transmitter and received by each primer prior to a blast.The primers are encoded with their group ID and delay time just prior to charging.This data is “stored” in the primer and detonator respectively.The primer goes into standby mode soon after charging, where it wakes up every few minutes to check for a wake-up signal.If a blast is planned a wake-up signal goes out to all primers. They are then synchronised and, if in the group to be fired, go into armed mode. The firing command is a second unique signal adding an additional layer of security to the system.
Components:-
Wireless electronic blasting system consists of three components:-
1) Wireless Primer
2) Encoder Controller
3) Firing System
1) Wireless Primer:- The Wireless Primer is the source of blast initiation and consists of three components:
A) Plugin:- Accurate and fully programmable detonator with millisecond timing accuracy which can be assigned delays up to 30 seconds.
B) Receiver:- Electronic detonator plugs into a receiver comprising a multi directional antenna, and a battery which serves as the in-hole power source with two year shelf life and is designed for up to six months in-hole sleep time.
C) Booster:- Securely locks onto the unit at the time of charging a blast hole.
D) Retention Devices:- A range of accessories ensure the Wireless Primer is user friendly at the blast hole including "Tether Lock" & "Spider Retainer".
2) Encoder Controller:- The Encoder Controller programs every individual Wireless Primer with its own unique encrypted code. This Encoder contributes to the inherent safety of the system, and programs each Wireless Primer with two codes. The first code is a unique Group Identity Number (GID) which is for exclusive use at each mine and assigned to specified groups of primers which will sleep, wake and fire together. The second code is a ‘Delay time’ which is specific to the wireless primer and blast design.
3) The firing system consists of the following components:
A) Transmitter: Generates the electrical signal for the antenna to communicate with the DRX in the blastholes.
B) Transmitter Controller: Controls the transmitter and supplies required commands for a DRX Group.
C) Antennas: Four loop portable for near transmission or 40 m loop for deep transmission.
Antennas |
Advantages:-
1-Step-change in In-hole initiation.
2-Re-Drilling Blast hole.
3-Eliminate misfires.
4-Automating Drill and Blast operations
5-Firing commands can communicate through Rock, Water and Air.
6-Eliminates physical connection to each primer.
Source-Google
Good to see that there is some one who is taking initiative to post all this things so.that we come across the new techniques in our mining industry
ReplyDeleteThe article is very helpful sir
Nothing is more than your appreciation for my work sir.
DeleteWill meet soon buddy.😊
Thanks for giving such knowledge about such innovation finally we are upto wireless blasting system many more come
ReplyDeleteThank you so much for your appreciation dada.
Delete😊
Great Initiative Prashant. Please keep your good work. One question on wireless blasting is regarding the reliability of blasting. How can one interpret misfire or incomplete blast.
ReplyDeleteAlso comment on its cost effectiveness. Will this technique need additional training on part of employees involved in the blast?
Reliability of blasting can be sorted out by the receiver, even though this has a no chance or minimum possibility, the detonator in the misfire shot hole can still be able to transmit the wake up signal or firing signal even after Blasting.
DeleteTill yet it's costing has not been revealed for commercial purposes in INDIA.
Thanks for sharing such information to us bhaiya 😊😊
ReplyDeleteWelcome 😊.
DeleteThe wireless blasting technology mentioned in the blog post can certainly improve safety and efficiency in underground mining operations. However, it's important for mining companies to ensure they are in conflict mineral compliance when sourcing the materials required for such technology. The use of conflict minerals not only harms human rights but also has legal consequences, and it's important to address this issue in the mining industry.
ReplyDelete